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Manufacturing Capabilities

Lupin Biotech CDMO offers world-class, globally compliant manufacturing infrastructure with flexible, scalable, and cost-efficient solutions. Our end-to-end capabilities — from cell line development to drug product — are designed to support clinical and commercial production, while ensuring the highest levels of quality, compliance, and operational efficiency.

Illustration of integrated CDMO service offerings

Services

Lupin provides fully integrated CDMO manufacturing services including:

CDMO Facilities

Lupin Biotech CDMO operates a network of five state-of-the-art Manufacturing and Quality facilities in Maharashtra, India, designed to support end-to-end biologics development, from clinical to commercial scale. These facilities are designed and built to meet the stringent standards and requirements of global regulatory agencies, including the FDA, EMA, PMDA, TGA, and Health Canada.

Lupin Biotech Campus – Pune (Established 2008)

Located in Village Ghotawade, Taluka-Mulshi, this flagship site is the centre of Lupin’s biologics operation and is home to the development, manufacturing, QA/QC, and regulatory teams.

  • Workforce: 600+ highly skilled professionals
  • Scope: Development and Commercialization of Biosimilars for global markets
  • Technologies: Mammalian and microbial platforms
  • Compliance: Approved by EMA, PMDA, and other International agencies

Mammalian Drug Substance Facility – Pune

  • Bioreactor Capacity: 11,000L total (multiple 200L, 1000L and 2000L Single-Use Bioreactors) with expansion possible to 15,000L
  • Regulatory Approvals: EMA, Health Canada, TGA and PMDA
  • Function: Commercial-scale manufacturing of mAbs, fusion proteins, and other complex biologics produced using mammalian cell culture
  • Design: Modular, single-use systems for flexibility and contamination control, including individual and separate critical air-handling systems

Microbial Drug Substance Facility - Pune

  • Reactors: 30L and 100L stainless-steel fermentors
  • Planned Expansion: To accommodate larger-scale production
  • Focus: Manufacture of biologics expressed in microbial systems (e.g. E. coli)
  • Supports: Process development, pilot, and small-to-mid-scale commercial production

Drug Product Fill-Finish Facilities – Pune & Nagpur

Pune Facility

  • Approved by EMA and PMDA
  • Annual capacity of 1 million units (vials and PFS)
  • Integrated with DS operations for seamless tech transfer
  • Serialiszation and aggregation-ready
  • Designed for global regulatory compliance and high-volume production

Nagpur Facility

  • Approved by FDA, EMA, PMDA, Health Canada, TGA
  • Annual capacity of 10 million vials and 16 million PFS units
  • Equipped with autoinjector assembly instrumentation
  • Fully automated secondary packaging lines
  • Serialization and aggregation-ready
  • Designed for global regulatory compliance and high-volume production
  • Abilities

    Lupin offers unmatched flexibility and scalability in manufacturing

    DS Scale: 200L to 2000L Single-Use Bioreactors (SUBs)
    DP Scale: Up to 10 million vials and 16 million PFS units annually
    Platforms: CHO, SP2/0, and E. coli expression systems
    Product Types: mAbs, fusion proteins, recombinant peptide and proteins, ADCs
    Fill-Finish Formats: Vials, Pre-filled Syringes (PFS), Autoinjectors & lyophilized  products
  • Drug Substance Facility

    Our drug substance facilities are configured for Mammalian and microbial lines with dedicated process systems and comprehensive environmental controls ensuring consistency, safety, and regulatory compliance for every batch produced

    Mammalian (Mode 1–4) and separate Microbial facilities
    Bioreactors: 200L to 2000L SUBs and separate stainless-steel fermentors
    Fully equipped with chromatography systems, refolding vessels, virus filtration units, and all required cleanroom support utilities
    Terminal HEPA Filtration, Facility Monitoring Systems (FMS), 24/7 environmental controls and emergency power back-up
  • Drug Product Facility

    Lupin’s DP capabilities ensure efficient, high-volume fill-finish operations:

    Combination filling instrumentation for vials and PFS, with dedicated product contact components
    Lyophilization capability and sterile processing
    Autoinjector assembly lines and flexible packaging formats
    Serialization and aggregation features for global traceability
    Visual inspection booths and dedicated cleanroom areas with FMS
  • Quality Control

    Lupin’s Quality Control Laboratories deliver a full suite of analytical and microbiological testing to ensure that every product meets the most stringent global standards across all stages.  Rigorous Quality testing anchored in Regulatory requirements and scientific precision

    Analytical Testing: HPLC, UPLC, Capillary Electrophoresis, Spectrophotometry
    Microbiology Labs: Sterility, endotoxin, bioburden, and environmental monitoring
    Bioassays: Cell-based and ligand-binding assays for potency and function
    Chromeleon® and LabSolutions-based chromatography networks
    Temperature-controlled sample storage for retained/stability samples
  • Quality System

    Our robust Quality Systems are designed to ensure operational transparency, regulatory readiness, and continuous improvement. Powered by electronic document management, digital logs, and integrated SAP systems, Lupin’s Quality framework supports the full product lifecycle from GMP documentation to audit readiness

    Lupin’s facilities follow global best practices in Quality Assurance and documentation:

    Electronic Document Management System (EDMS)
    Electronic logs for cleaning, maintenance, calibration, and usage
    SAP integration for materials, production processes, and overall Quality management
    Laboratory Information Management System (LIMS)
    Employee training via a qualified electronic documentation system (SABA) for SOPs, EOPs, and protocols
  • Storage Facility

    Lupin’s advanced storage infrastructure supports both in-process and final product warehousing:

    Capacity for 2,000+ pallets with rail-mounted compactors
    Cold chain storage: 2–8°C, -15 to -25°C, -70 to -90°C, below -135°C for cell banks
    Integrated WMS and Weighing & Dispensing (WiNDs) systems
    Segregated zones for quarantined, released, rejected and to be returned goods
    FMS for real-time environmental monitoring of temperature, humidity, and pressure
  • Trials and Testing

    Beyond manufacturing, Lupin provides access to preclinical toxicology studies and safety studies in healthy human volunteers through our internal infrastructure and qualified networks. This allows clients to streamline early-stage development and de-risk the pathway from lab to first-in-human studies — all under one roof

    Lupin offers:

    1.
    Preclinical toxicology studies for client-manufactured products
    2.
    Phase I human trials in healthy volunteers conducted at clinical units in India
    3.
    Streamlined integration of development, production, and testing under a single service umbrella